Dunnage Airbags

We manufacture a complete line of dunnage airbags constructed with 100% virgin materials, extruded and woven in our facility.

CargoTuff manufactures a complete line of dunnage airbags which are constructed with 100% virgin materials, extruded and woven in our facility.

This allows us too closely control our quality and costs.
Our dunnage airbags are AAR Verified for Level 1 through 5.
We offer securement solutions for all modes of transport.
Our products exceed the highest industry standards.
Our dunnage airbags are fitted with the same valve to facilitate easy inflation across all levels.
Detailed material specifications are available upon request.

4Trans

OTR (Level 0)

The optimal solution for load securement and void fill in multiple modes of transportation

4Trans dunnage airbags by CargoTuff is an independently certified dunnage bag designed for side to side cargo securement and void filler applications in truck, container, rail and ocean transport.
Color: White
Valve Type: Reusable Spring-loaded
Can be reused
Min. Burst pressure = 6 PSI
Max. Operating pressure = 2 PSI
Internationally certified for 4 modes of transportation.

Click here to download the PDF for more details.

Level 1 (AAR Verified)

Level 1

For Intermodal / Container shipments

Level 1 AAR Verified dunnage airbags are designed for use as lateral void fillers in truck and intermodal shipments weighing up to 44,000 lbs.
Color: Green
Valve Type: Reusable Spring-loaded
Can be reused
Can be used on rail
Min Burst pressure = 8 PSI
Max Operating pressure = 2.6 PSI

Click here to download the PDF for more details.

B-52 series for extra large voids / single pallets

Specifically designed to provide sufficient coverage in large void applications.
Can be reused
Min Burst pressure = 8 PSI
Max Operating pressure = 2.6 PSI

Click here to download the PDF for more details.

SHOP

Level 2, 3, 4 and 5 (AAR Verified)

Leve 2, 3, 4 and 5

Heavyweight

Level 2 AAR Verified dunnage airbags are designed for use as lengthwise void fillers in Truck and Container shipments weighing up to 75,000 lbs.

Level 3 AAR Verified dunnage airbags are designed for use as lengthwise void fillers in Rail shipments weighing up to 160,000 lbs.

Level 4 AAR Verified dunnage airbags are designed for use as lateral or lengthwise void fillers in Rail shipments up to 216,000 lbs.

Level 5 AAR Verified dunnage airbags are designed for use as lengthwise void fillers in Rail shipments up to 216,000 lbs and horizontal applications in approved roll paper loading methods.

Click here to download the PDF for more details.

Square Dunnage Airbags (AAR Verified)

Square Dunnage Airbags

CargoTuff's AAR verified square dunnage airbags are designed to be used on intermodal or truck shipments, as lateral void fillers in applications where the void size exceeds 12".

We produce these bags in 17" and 24" widths in a variety of heights and lengths.

Due to a recent innovation, we have replaced the square bag with dually bag. However, we can offer the product if you're still interested. Please reach out to us with your specific needs.

What are benefits of using dunnage airbags?

No additional expensive void fillers needed to reduce the voids

Reduced use of valuable storage space for void fillers in the warehouse
Faster loading
Cost savings

How to select the right size?

CargoTuff produces and stocks a variety of sizes of dunnage bags in all levels. Please contact us for more information on the sizes we offer.

Dunnage airbags perform best when the pressure force of the bag exerted onto the load is equal to, or greater than the weight of the product. In order accomplish this, the bag needs to have as much surface contact with the product as possible.

The red areas in the images to the right show the part of the bag that is not touching the cargo. These red areas need to be minimized by either reducing the void size, or increasing the bag size. An optimal bag size will have maximum surface coverage on the product it is bracing without protruding above the product.

Quality Control

No other manufacturer focuses as much on quality as we do. This starts from the moment we receive the resin and additives that go into our extruders and continues all the way down the line until the finished bag is packed into a box and loaded onto a truck or container.

The quality control test frequency for dunnage airbags is as follows: we test 3% of each batch for 4 Trans and Level 1 bags, 30% for Level 2 bags, 100% for Level 3, Level 4, and Level 5 bags, and 10% for Dually and Square bags.

Product Specs

To be completely transparent we publicize our product specs so that our customers and our competitors can verify that our products found in the field, always meet or exceed our specs as per the specification details in the table to the right.